Introducing the First Ever Thermal Insulated Mailer with Integrated PCM Refrigerants

For Room Temperature (CRT) Shipments

Pre-qualified CRT parcel mailer provides temperature stability for last-mile pharmaceutical delivery without needing a cooler and separate gel packs

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The increasing demand for temperature-controlled packaging necessitates a lower-cost solution that is cost-effective and better for the environment.

The first-of-its-kind thermal insulated shipping mailer integrates PCM refrigerants into its construction, allowing specialty pharma and mail-order drug organizations to send individual doses of medications at a stable room temperature with an envelope form factor. The patent pending solution removes the need for EPS coolers, a corrugated box, and separate refrigerants by integrating a proprietary phase change material (PCM) into the lining of the  mailer:

  • Reduces shipping costs and minimizes the space required for shipments
  • Reduces pack-out error by simplifying the packing process since there is only one fully cohesive component
  • Decreases waste as no cooler or corrugate box is required
  • Vacuum sealed and shipped in compressed bundles, which allows companies to stock inventory with ease until ready to use
  • Vacuum sealed and shipped in compressed bundles, which allows companies to stock inventory with ease until ready to used.

Estimated 92% smaller footprint than existing cooler-based solutions.

PCM Refrigerant Built Into The Mailer Walls

The thermal insulated mailers contain a Phase Change Material (PCM) selected for the specific temperature it maintains when transitioning between its solid and liquid states. 

For example, the summer mailer incorporates a 23°C PCM which will change from solid to liquid to protect from extreme heat, while the winter mailer utilizes a 5°C PCM which will change from liquid to solid to protect from extreme cold.

Durable Construction with 3 Layers of Protection

The patent-pending, layered construction consists of three protective materials:

  • Specialized PCM mats engineered to be flexible, even in their solid state, control the temperature of the payload
  • Cushioning polyurethane (PU) insulation provides thermal and compression resistance for the product
  • A durable, protective outer material protects the contents from physical damage during transit
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Qualified To the ISTA 7D and 7E Standard to Your Support URAC and ACHC Accreditation Testing

Controlled room temperature (CRT) is traditionally defined as 20–25°C, with allowable excursions up to 15–30°C, as long as the mean kinetic temperature remains in the specified range.

If the drug stability supports it, USP 659 has a potential CRT range of
2-30°C.

Each mailer is tested against the ISTA 7D & 7E Summer and Winter profiles (as well as Spring/Fall seasonal conditions) using lane data gathered from real-world conditions and tested with several different product payload boxes and instrumented with calibrated RTD temperature monitors.

Quick Specs

 

Profiles AvailablePrequalified to ISTA 7D & 7E: Summer & Winter; Spring/Fall
Available Sizes
Outer DimensionsInner Dimensions
9” x 12 x 3″
11″ x 14” x 3″
12” x 16” x 3″
14” x 18” x 3″
4” x 3″ x 1.5″”
5” x 4” x 2””
7” x 5″ x 2″”
9” x 7″ x 2″
Qualified CRT Temperature Ranges

15°C – 25°C for 48 hours (Summer)

2°C – 30°C for 144 hours (Summer, Winter and Spring/Fall)

Custom ranges available upon request

CustomizableCustom branding available
Unit Weight2 pounds
ShippingShipped in vacuum compressed bundles to enable less storage space

This product is patent pending

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